The Toolroom

Our In-House Tooling Facilities

One roof for design, machining, EDM, grinding and trials — every tolerance owned in-house.

VMC Machining of Injection Mould

CNC Vertical Machining Centers (VMC)

Our Kinematics VM-855 contours intricate 3D cavities in hardened steel — repeat accuracy ±0.005 mm.

Kinematics VM-855 (1 No.) KM-855 Travel: 800 × 500 × 500 mm Table 1000 × 500 mm · 500 kg Load 24-Station Automatic Tool Changer Hard Milling up to 54 HRC
3D CAD/CAM Mould Design

3D Tool Design & Development

3D kinematics, gating and cooling are proven in CAD before a single chip is cut.

Software: SolidWorks, NX, PowerMill DFM & Mouldflow Analysis Full 3D Kinematics Simulation Electrode Extraction & CAD Modeling
EDM Spark Erosion Machinery

Precision EDM Die Sinking

Die-sinking EDM burns ribs, sharp corners and logos that mills can't reach.

Sub-micron Discharge Control Copper & Graphite Electrodes Spark Texture Sparking: VDI 12 - 36 Multi-Axis Orbiting Head
Mould Fitting and Assembly Bench

Surface Grinding, Assembly & Trial

Plates ground to 0.003 mm, then blue-matched, leak-tested and dry-cycled.

Surface Flatness: 0.003 mm Hydrostatic Water Leak Testing 100% Blue-Match Parting Verification Digital Height Gauge & Micrometers

Interested in Visiting Our Vasai Toolroom?

We welcome you to visit our manufacturing plant in Vasai Phata, meet our engineering team, and inspect live tooling projects.